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Custom Mailer Boxes with Inserts
Corrugated mailer boxes with custom-cut inserts that hold each product in place in transit and on the reveal.
- Minimum order
- 100 units
- Production
- 10 business days
- US shipping
- 5–7 business days
- Materials
- 3 options
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Product Description
Custom mailer boxes with inserts hold each product in its own cut-out, so nothing shifts in transit and the box looks arranged when it opens. They are the usual choice for multi-item kits, glass bottles, electronics accessories and subscription boxes with several products.
Sizes and dimensions
We size the box around the insert, and the insert around your products. Send us each item's dimensions (or a sample) and how you want them arranged. Common layouts include: - a single product held upright, such as a bottle or candle - two to four products side by side in a kit - a tray insert with a raised platform to show a hero product
Materials and board options
The box is corrugated, usually E-flute for kits up to a few pounds and B-flute for heavier contents. Inserts come in three main types: folded card, which is light and easy to recycle; corrugated, which is stronger and cushions better; and foam, which protects fragile or high-value items best. Inserts also make packing faster and more consistent, because each product has a set place and staff can see at a glance if anything is missing.
Printing and finishes
Print the box inside and out, and print the insert too. A printed insert with product names or instructions makes a kit easier to use. Matte lamination protects the outside; a logo in foil or spot UV on the lid adds a premium detail.
Common uses
Typical uses: - Skincare routines with three or four bottles - Glass bottles of spirits, oils or serums - Tech accessories such as earbuds and chargers - Tasting kits and sample sets - Wine, coffee or tea gift kits
Is this the right box for you?
Choose a mailer with inserts when products are fragile, when several items share one box, or when the arrangement is part of the experience. For a single sturdy product, a plain roll end mailer with tissue paper is simpler and cheaper. For luxury kits that won't be shipped on their own, compare rigid boxes with foam inserts.
Minimum Order & Lead Time
- Minimum order: 100 units
- Production: 10 business days after you approve the digital proof
- Shipping: 5–7 business days US shipping
- Design: free 3D mockup and dieline with your quote
Key Features
Fully Customizable
Personalize with your branding and design
Low Minimums
From 100 units
Fast Production
Ready in 10 business days
Premium Quality
High-quality materials and printing
Frequently Asked Questions
Find answers to common questions about Custom Mailer Boxes with Inserts
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