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- Free US shipping5–7 business days delivery
Custom Mailer Boxes
Self-locking corrugated mailer boxes printed with your brand inside and out, sized to your product.
- Minimum order
- 500 units
- Production
- 8 business days
- US shipping
- 5–7 business days
- Materials
- 4 options
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Product Description
Custom mailer boxes are self-locking corrugated boxes that ship your product and present it in one go. They fold from a single sheet, close without tape, and open like a lid, which makes them the standard box for direct-to-consumer brands, subscription boxes and PR kits.
Sizes and dimensions
We make every mailer to your product's inside dimensions. Typical sizes brands start from: - 6 × 4 × 2 in for jewellery, candles and small cosmetics - 9 × 6 × 3 in for skincare sets and accessories - 12 × 9 × 4 in for apparel and subscription boxes - 14 × 10 × 4 in for larger kits and folded garments
Materials and board options
Mailer boxes are made from corrugated board. E-flute is thin, light and prints sharply, and suits most products up to a few pounds. B-flute is thicker and stronger for heavier or fragile items. White-lined board gives the brightest print; kraft-lined board gives a natural look and hides scuffs from the parcel network.
Printing and finishes
Print the outside, the inside, or both. Inside printing is what customers see when they open the box, so it is the most noticeable upgrade for an unboxing. Matte or gloss lamination protects the print, spot UV highlights a logo, and foil stamping on the lid suits PR and gift mailers. Inserts can hold products in place.
Common uses
Typical uses: - Subscription boxes that change design each season - Skincare, haircare and cosmetics sets shipped direct - Apparel and accessories from online stores - Influencer and PR kits for product launches - Corporate welcome kits for new employees
Is this the right box for you?
Choose a mailer box when the box goes straight to your customer and should look branded on arrival. If you ship heavy or bulk orders that are taped and stacked, a custom shipping box is cheaper and stronger. For a heavier-duty mailer, see corrugated mailer boxes, and for a rigid-box feel, see shoulder mailer boxes.
Minimum Order & Lead Time
- Minimum order: 500 units
- Production: 8 business days after you approve the digital proof
- Shipping: 5–7 business days US shipping
- Design: free 3D mockup and dieline with your quote
Key Features
Fully Customizable
Personalize with your branding and design
Low Minimums
From 500 units
Fast Production
Ready in 8 business days
Premium Quality
High-quality materials and printing
Frequently Asked Questions
Find answers to common questions about Custom Mailer Boxes
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