Skip to main content
Premium Packaging Materials Guide

Choose the Perfect
Packaging Material

The foundation of exceptional custom boxes. Select from our selection of 10 fully customizable materials — engineered to balance durability, premium aesthetics, sustainability, and budget.

3 Sustainable Options
4 FDA Food-Safe Grades
10Materials In Catalog
3100% Eco-Friendly
4FDA Food-Safe
FreeCustom Design Support
7-14 DaysRapid Production

Explore Custom Packaging Materials

Select and compare structural cardboard, wrapping papers, high-barrier films, and luxury laminates matching your packaging requirements.

🎨

Art Card (Coated Paper)

Caliper: 250gsm – 400gsm

High-gloss coated art card for vivid retail packaging, product cards, and premium folding carton applications.

StrengthMedium
Print QualityExcellent
SustainabilityStandard
CostMid-Range
Explore full specifications
🫙
Food Safe

Bux Board

Caliper: 18pt – 30pt

Thick, food-safe bux board for robust folding cartons requiring high stiffness and reliable structural integrity.

StrengthHigh
Print QualityHigh
SustainabilityStandard
CostMid-Range
Explore full specifications
📦
Eco

Corrugated Cardboard

Caliper: 3mm – 7mm

Durable, eco-friendly corrugated cardboard for shipping boxes and protective custom packaging solutions.

StrengthVery High
Print QualityHigh
SustainabilityHighly Sustainable
CostBudget
Explore full specifications

Holographic Film

Caliper: 18 micron – 25 micron

Dazzling holographic film packaging that creates prismatic rainbow effects for maximum shelf impact and anti-counterfeiting.

StrengthMedium
Print QualityHigh
SustainabilityStandard
CostPremium
Explore full specifications
🌿
EcoFood Safe

Kraft Paper

Caliper: 90gsm – 350gsm

Natural, food-safe kraft paper with high tensile strength, ideal for sustainable packaging and wrapping.

StrengthHigh
Print QualityMedium
SustainabilityHighly Sustainable
CostBudget
Explore full specifications
🌟

Metallic Paper

Caliper: 90gsm – 250gsm

Lustrous metallic paper delivering a premium mirror or brushed finish for luxury labels and high-end gift packaging.

StrengthLow
Print QualityHigh
SustainabilityStandard
CostPremium
Explore full specifications
🍃
Food Safe

Mylar (PET Film)

Caliper: 3 mil – 6 mil

High-barrier Mylar PET film for airtight, food-safe pouches that preserve freshness and extend product shelf life.

StrengthHigh
Print QualityExcellent
SustainabilityStandard
CostMid-Range
Explore full specifications
♻️
Eco

Recycled Cardboard

Caliper: 16pt – 24pt

Sustainably sourced recycled cardboard delivering strong folding cartons with a reduced environmental footprint.

StrengthMedium
Print QualityHigh
SustainabilityHighly Sustainable
CostBudget
Explore full specifications
🎁

Rigid Chipboard

Caliper: 1.5mm – 4mm

Dense, luxury rigid chipboard for premium setup boxes and high-end gift packaging with a substantial feel.

StrengthVery High
Print QualityHigh
SustainabilityStandard
CostPremium
Explore full specifications
🧴
Food Safe

SBS Paperboard (Solid Bleached Sulfate)

Caliper: 12pt – 24pt

Premium solid bleached sulfate paperboard offering exceptional print quality and food-safe surface for retail packaging.

StrengthMedium
Print QualityExcellent
SustainabilityStandard
CostMid-Range
Explore full specifications

Material Quick-Compare Matrix

Side-by-side comparison of core properties to assist your packaging procurement process.

Material SpecStrengthPrint QualitySustainabilityFDA Food-SafeCost Tier
🎨Art Card (Coated Paper)MediumExcellentStandardMid-Range
🫙Bux BoardHighHighStandardMid-Range
📦Corrugated CardboardVery HighHighHighly SustainableBudget
Holographic FilmMediumHighStandardPremium
🌿Kraft PaperHighMediumHighly SustainableBudget
🌟Metallic PaperLowHighStandardPremium
🍃Mylar (PET Film)HighExcellentStandardMid-Range
♻️Recycled CardboardMediumHighHighly SustainableBudget
🎁Rigid ChipboardVery HighHighStandardPremium
🧴SBS Paperboard (Solid Bleached Sulfate)MediumExcellentStandardMid-Range
Frequently Asked Questions

Materials Technical Support FAQ

Find quick answers to common questions about packaging substrate durability, sustainability, and specifications.

Which custom packaging material is best for shipping?

Corrugated Cardboard is the industry standard for shipping boxes. Its structural fluting absorbs shock and impact during transit, providing excellent strength-to-weight performance for subscription boxes and e-commerce mailers.

Are your custom packaging materials food-safe?

Yes, we offer specific food-safe options. Kraft Paper, SBS Paperboard, Bux Board, and Mylar are FDA-compliant for direct food contact. Corrugated and Recycled cardboard are excellent for external food packaging (secondary boxes).

What is the most eco-friendly packaging material?

Kraft Paper and Recycled Cardboard are highly sustainable as they are made from post-consumer recycled fibers and are 100% biodegradable and compostable. Our Corrugated cardboard is also fully curbside recyclable.

What is the difference between SBS paperboard and Rigid Chipboard?

SBS is folding paperboard (12pt-24pt) shipped flat and folded into retail boxes (like cosmetics or pharmaceuticals). Rigid Chipboard is thick, dense greyboard (1.5mm-3mm) that does not fold; it arrives pre-formed and wrapped in premium art paper to create luxury gift boxes.

How do I choose the correct caliper or thickness for my box?

Our expert engineering team handles this for you during the free design process. We analyze your product's weight and shipping conditions to recommend the perfect material caliper (e.g., 18pt SBS for light retail, or E-flute corrugated for heavier e-commerce items).
Real Material Samples Available

Not Sure Which Substrate Is Right?
Order a Free Sample Kit

Touch and test all our packaging materials, thickness ranges, and specialty finishes in person. We dispatch our sample boxes free of charge across the USA, Canada, UK, and Australia.