Custom Vape Cartridge Boxes
510 Cart Boxes with Inserts & CR Options
Custom vape cartridge boxes and 510 cart packaging sized to your hardware, with die-cut inserts, blister trays and child-resistant styles. Label panels are laid out for potency, batch and state symbols.
- Sized for 0.5 ml and 1 ml 510 carts, pods and cart + battery kits
- Paperboard inserts, blister trays and child-resistant styles
- Label panels sized for potency, batch and state symbols
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Child-Resistant Cartridge Boxes
Child-resistant box styles for THC vape cartridges, with test documentation available on request.
Custom Vape Cartridge Boxes
Printed cartridge boxes sized to your 510 carts, with a die-cut insert that holds the cart still.
510 Cartridge Packaging
Boxes for standard 0.5 ml and 1 ml 510 thread cartridges, ready for strain and batch labels.
Custom Blister Packaging for Cartridges
Custom Blister Packaging for Cartridges with premium finishes and vibrant custom printing from Brisk Packaging. Ideal for custom vape boxes of all sizes — bulk discounts available with reliable production timelines.
Vape Cartridge Boxes with Insert
Cartridge boxes with a die-cut insert that grips the cart below the mouthpiece.
About vape cartridge boxes
Cartridge packaging built around the hardware
A vape cartridge is small, fragile at the mouthpiece and expensive to replace, so cartridge packaging has two jobs before it does anything else: hold the cart still and protect the glass or plastic tank. We design every cartridge box around your exact hardware (0.5 ml, 1 ml or 2 ml, ceramic or glass, round or flat mouthpiece) with an insert that grips the cart instead of letting it slide.
For THC cartridges sold in licensed states, the outer package normally has to be child-resistant, and many states add opaque packaging, a universal THC symbol and set label content. A plain paperboard tuck box is not child-resistant by itself. You can pair a printed outer carton with a CR inner container, or choose a CR box style tested to the federal protocol. For nicotine cartridges and pods, the FDA nicotine warning rules apply instead.
Formats we make include tuck end cartons with a die-cut insert, sleeve boxes with a blister tray, clamshell-style blister cards, magnetic rigid boxes for limited drops and multi-cart boxes for sampler packs. We print the potency, strain and batch panels in a fixed position so your team can apply or print the variable data quickly.
Inside a cartridge box
Why order vape cartridge boxes from Brisk Packaging
- 01
Sized to your cart
Mouthpieces and tank lengths vary, so we draw the insert from your actual cartridge, not a generic template.
- 02
One dieline, many strains
A shared box with a fixed label panel lets you launch new strains without a new print run.
- 03
CR options with paperwork
Child-resistant styles come with the manufacturer’s 16 CFR 1700.20 test documentation on request.
- 04
State label zones reserved
We leave room for the universal THC symbol, potency, batch and warnings at the sizes your state sets.
Choose a style
Cartridge box styles
Every style is made to your size, artwork and finish.
Custom Vape Cartridge Boxes
Most popularPrinted cartons sized to your 510 carts.
View style510 Cartridge Packaging
Standard 0.5 ml and 1 ml cart boxes.
View styleChild-Resistant Cartridge Boxes
THCCR styles for THC carts in licensed states.
View styleCartridge Boxes with Insert
Die-cut inserts that hold the cart upright.
View styleBlister Packaging for Cartridges
Clear blister trays and cards.
View styleCBD Pod Boxes
Boxes for pods and pod multi-packs.
View styleVape Pen Boxes
Cart + battery kit packaging.
View style
Sizing
Typical cartridge box sizes
| Hardware | Typical box (L × W × D) | Insert |
|---|---|---|
| 0.5 ml 510 cartridge | 1.0 × 1.0 × 3.25 in | Single cavity |
| 1 ml 510 cartridge | 1.0 × 1.0 × 3.75 in | Single cavity |
| 2 ml cartridge | 1.1 × 1.1 × 4.25 in | Single cavity |
| Cart + 510 battery kit | 2.0 × 1.0 × 5.5 in | Two cavities |
| 3-cart sampler | 3.25 × 1.0 × 3.9 in | Three cavities |
Cart lengths vary by maker and mouthpiece, so measure your actual hardware or send us a sample.
Build it
Materials & finishes
- SBS paperboard
Standard for printed cart cartons.
- Art card
Sharp, vivid print on small panels.
- Rigid chipboard
Magnetic boxes for premium drops.
- Clear PET blister
Shows the cart and oil color.
Compliance
Cartridge packaging rules
Rules depend on what is in the cartridge and where it is sold. We size the panels and structures; your compliance team owns the label content.
THC carts: child-resistant
Licensed states generally require child-resistant packaging for cannabis vape products. Ask us for the manufacturer’s test documentation (16 CFR 1700.20) for the exact style you choose before you print a child-resistant claim.
State symbols and label zones
Many states require a universal THC symbol, potency, batch or lot number, and warnings in set sizes. We reserve those zones on the dieline.
Opaque packaging
Some states want the product hidden. Choose an opaque carton or keep a blister window inside an opaque sleeve.
Nicotine carts and pods
Nicotine products follow the FDA warning rule (two principal panels, at least 30% each) instead of cannabis rules.
General information, not legal advice. Your regulatory team approves final label copy.
How it works
From idea to delivered vape cartridge boxes
12–17 business days door-to-door (US). Rush production in 5–7 business days (additional fee).
Step 1
Share your product
Send dimensions, quantity and artwork (or ask for design help).
Quote by emailStep 2
Free dieline + 3D proof
We draw the structure to your product and send a digital proof.
Unlimited revisionsStep 3
Production
Printing, finishing, die-cutting and gluing after you approve.
7–10 business daysStep 4
Delivery
Shipped flat-packed to your door or fulfillment center.
5–7 business days
What affects your price
- Quantity per SKU (we can share one dieline across strains to cut cost)
- Insert type: die-cut paperboard, blister or foam
- Child-resistant structure
- Box size and board
- Foil, spot UV and soft-touch
Most styles start at 100 units. Some specialty styles have a higher minimum, shown on each product page.
Get a free dieline and 3D mockup for your vape cartridge boxes
Tell us the product and quantity. We send the structure, a 3D proof and pricing, with no obligation.
Vape Cartridge Boxes Packaging — Common Questions
What size box do I need for a 1 ml 510 cartridge?
A box around 1.0 × 1.0 × 3.75 inches with a single-cavity insert fits most 1 ml carts. Mouthpieces vary, so send your hardware or exact length.
Are your cartridge boxes child-resistant?
We offer child-resistant cartridge box styles; a standard paperboard tuck box is not child-resistant on its own. Ask us for the manufacturer’s test documentation (16 CFR 1700.20) for the exact style you choose before you print a child-resistant claim.
Can I use one box design for several strains?
Yes. Many brands print one base design and add strain, potency and batch details on a fixed label panel, which keeps the per-unit cost down.
Do you make cart and battery kit boxes?
Yes, with a two-cavity insert that holds the cartridge and battery separately. See vape pen boxes.
What is the minimum order for cartridge boxes?
Most cartridge box styles start at 100 units. CR and rigid builds can have a higher minimum, shown on the product page.
Can I add a window to show the oil?
Yes, with a clear blister tray or a film-patched window. In opaque-packaging states, put the window inside an opaque outer sleeve.
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