How to choose custom product packaging
If your product doesn't fit a standard category, start from the product itself: its size and weight, how it is sold (shelf, online or both) and how much protection it needs. The structure follows from those answers.
Sizes and styles
Tuck-end cartons such as roll-end tuck-front boxes suit most light products. Boxes with handles are for carry-out and gifts, perforated boxes open into a display, and pen boxes or serum boxes are sized for small items. If none of these fit, we can draw a new structure from scratch around your product.
Materials
SBS paperboard is the default for retail. Bux board is a stiffer, economical option; see bux board boxes. Corrugated is for anything that ships on its own.
Finishes that work best
Embossing and debossing add texture; embossed boxes are a good example. Matte or gloss lamination protects the print.
Pricing drivers
Structure, size, board, print coverage, finishes and quantity drive cost. A custom die-cut shape has a one-time tooling step, so it is most economical on repeat orders. Standard structures in custom sizes usually cost less than a completely new shape.
Before you order
- Start with the product, not the box. Write down the dimensions, the weight and how fragile it is. That list decides the structure and the board more than any design choice.
- Decide where it is sold. Retail shelves, online orders and trade shows need different things: shelf impact, shipping strength or easy assembly.
- Think about assembly. If your team packs the boxes, a style that folds quickly saves hours on every order. Auto-lock bottoms and tuck ends are the fastest.
- Plan for growth. If you will add sizes or variants, choose a structure that scales, so the range looks consistent and reorders stay simple.
- Ask for a mockup. A free 3D design shows the structure and artwork together, so you can spot problems before anything is printed.
Minimum order and lead time
Most styles start at 100 units; some specialty styles have a higher minimum, shown on each product page. Production takes 7–10 business days after you approve the digital proof, and US shipping adds 5–7 business days. Rush production in 5–7 business days is available for an additional fee. Every quote includes a free 3D design and dieline, so you can check the structure before you order.
